Structural senseline assembly with split interconnect board for battery cell array

DRIVE June 30, 2026
Source
A multi-cell rechargeable energy storage system (RESS) includes an enclosure having a tray and a cover with battery cells mounted to the tray and a structural senseline assembly having a busbar subassembly for connecting the battery cells. The senseline assembly also includes a sensing device for detecting operation of the battery cell(s) and a sensing circuit connected to the busbar subassembly and to the sensing device for communicating electrical signals therefrom to an external controller. The senseline assembly additionally includes a first interconnect board (ICB) disposed between the battery cells and the busbar subassembly to position the sensing circuit, the busbar subassembly, and the sensing device, and electrically isolate the busbar subassembly from the cells. The senseline assembly further includes a second ICB disposed between the cover and the busbar subassembly and structurally connecting the cover to the first ICB to transmit physical forces between the cover and the tray.

Discussion in the ATmosphere

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