SYSTEMS AND METHODS OF MANUFACTURE OF CARBON-BASED STRUCTURES INCORPORATED INTO LITHIUM ION AND LITHIUM SULFUR (LI S) BATTERY ELECTRODES

This disclosure provides systems and methods of manufacturing an anode, which can include nucleating a plurality of carbon particles at a first concentration level, forming a first film on a sacrificial substrate based on the first concentration level, each of the carbon particles defined by a plurality of aggregates formed of few layer graphene sheets fused together, defining a porous structure based on the few layer graphene sheets; and infusing a molten lithium (Li) metal into the porous structure. A plurality of interconnected porous channels can be defined based on the plurality of carbon particles. A second film can be formed by nucleating the carbon particles at a second concentration level on the first film. The first film can be configured to provide a first electrical conductivity and the second film can be configured to provide a second electrical conductivity different than the first electrical conductivity.