System and method for depositing separator material

DRIVE June 16, 2026
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One variation of the method includes: receiving a section of a substrate tape including a substrate within a coating zone; dispensing a volume of separator material droplets onto the first substrate, each droplet in the volume of separator material droplets including a first solvent, a first polymer, and a second polymer; heating the substrate and the proportion of the separator material to a first temperature; dissolving the second polymer out of the volume of separator material droplets to render an open-celled network of pores by washing the volume of separator material droplets and the substrate with a second solvent; and irradiating the volume of separator material droplets to crosslink the first polymer and form a discrete separator layer with the open-celled network of pores sized to transport ions through the discrete separator layer.

Discussion in the ATmosphere

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