ELECTRODE COMPOSITIONS AND SYSTEMS FOR BATTERIES

A process for the formation of a deformable battery electrode includes mixing a metal component including at least one of a metal or a metal alloy, a polymer component, and a dispersant component to create a mixture. The method further includes heated the mixture to a temperature above the melting point of the metal or the metal alloy and agitating the mixture to form a dispersion of the (molten) metal or the metal alloy in the mixture. The method further includes cooling the mixture to a temperature below the melting point of the metal or the metal alloy to form a stabilized dispersion of the metal or the metal alloy. The polymer component includes a polymer having a melting point equal to or below that of the metal or the metal alloy and a glass transition temperature sufficiently low that the stabilized dispersion is deformable.