RETRACTOR PRETENSIONER ASSEMBLY

A seatbelt pretensioner system includes a pretensioner tube in fluid communication with a gas generator and a pretensioner rod having a proximal end portion disposed toward the gas generator and a distal end portion disposed at an exit of the pretensioner tube. The pretensioner rod is disposed inside the pretensioner tube in a pre-actuation state and adapted to travel within the pretensioner tube toward a pretensioner wheel upon an actuation of the gas generator in a post-actuation state. The pretensioner rod includes a protrusion formed in a radial direction of the rod to couple with the pretensioner tube to restrict the rod from moving out from the pretensioner tube in the pre-actuation state. The pretensioner rod is configured to avoid the stripping of the rod and reduce energy consumption when the polymer rod is deformed during pretensioning.