WINDOW MOUNTED WIRELESS GATEWAY SYSTEM FABRICATION PROCESS

A method for fabricating a window mounted Wi-Fi gateway system, where the method comprises orienting a transparent and substantially flat platform in a horizontal orientation, applying transparent sheet material to each side of the platform, placing first and second optical couplers (OC) perpendicularly on opposing sides of the transparent sheet material, placing a first form on first transparent sheet material, depositing a first stabilizer material within the first form, and turning the platform over a first time. The method further comprises placing a second form on second transparent sheet material wherein the first form and the second form are substantially aligned with each other, depositing a second stabilizer material within the first form, attaching wireless power coils to the second stabilizer material, turning the platform over a second time, attaching wireless power coils to the first stabilizer material, removing the transparent sheet material from the platform, and removing the forms.