SOLVENT-FREE METHODS OF FORMING SOLID-STATE ELECTRODES HAVING POLYMERIC FIBER NETWORKS BY USING FIBRILLATION PROCESSING ADDITIVES AND SOLID-STATE ELECTRODES MADE THEREFROM

In various aspects, the present disclosure provides solvent-free methods of making a solid-state electrode active layer for a solid-state electrode in an electrochemical cell that cycles lithium ions, by using a plurality of solid polymeric binder particles capable of fibrillation with porous fibrillation particles with a first shear force to at least partially fibrillate the solid polymeric binder particles to form a polymeric binder mixture. The disclosure also contemplates a current collector and a porous active layer disposed thereon. The porous active layer includes a fibrous polymeric network having a plurality of solid particles distributed therein. The solid particles may include electroactive material particles, solid-state electrolyte particles, and porous fibrillation particles.