MEMBRANE MODULES FOR HYDROGEN SEPARATION AND FUEL PROCESSORS AND FUEL CELL SYSTEMS INCLUDING THE SAME

Membrane modules for hydrogen separation and fuel processors and fuel cell systems including the same are disclosed herein. The membrane modules include a plurality of membrane packs. Each membrane pack includes a first hydrogen-selective membrane, a second hydrogen-selective membrane, and a fluid-permeable support structure positioned between the first hydrogen-selective membrane and the second hydrogen-selective membrane. In some embodiments, the membrane modules also include a permeate-side frame member and a mixed gas-side frame member, and a thickness of the permeate-side frame member may be less than a thickness of the mixed gas-side frame member. In some embodiments, the support structure includes a screen structure that includes two fine mesh screens. The two fine mesh screens may include a plain weave fine mesh screen and/or a Dutch weave fine mesh screen. The fine mesh screens may be selected to provide at most micrometers of undulation in the hydrogen-selective membranes.