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The Fabulous Engineering and Design of Duct Tape

did:plc:lpgt43utmdtifoyu2eqoexbz April 9, 2026
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Bill Hammack, aka The Engineer Guy, is an amazing engineering educator and in this video he explains how duct tape is designed to simultaneously do three things well: “a) adhere with light pressure, b) stay in place, yet c) be removable”.

Controlling the stickiness of tape is of utmost importance. In fact, a key element of engineering tape is controlling its stickiness — and only by doing that can tape be wound into a useful roll. If the tape sticks too tightly to itself, we could not use it.

Gotta be honest: I was not expecting Silly Putty to make a relevant guest appearance during his explanation. And I love the ramp & ball test for tape stickiness near the end…a very elegant and simple bit of engineering:

Pressure sensitive tape predates much of the most elementary molecular understanding of adhesion; tape has been mass produced since the early twentieth century. That engineers developed and refined tape without this knowledge is no surprise — recall that the purpose of the engineering method is to solve problems before we have full scientific knowledge.

Tags: Bill Hammack · design · engineering · science · video

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